JYW Integrated Extrusion-Spheronization System-Chongqing Partek Machinery Automation Equipment Co., Ltd.

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JYW Integrated Extrusion-Spheronization System

The integrated extrusion–spheronization system combines extrusion and rounding functions within a single, continuous process. Moist granulated material produced by a mixer is fed into the auxiliary hopper at the top of the unit. The screw feeder delivers the material evenly to the vertical extruder, where it is pressed and shaped through a perforated screen into short cylindrical extrudates. These extrudates then fall by gravity into a timed valve chamber, which intermittently transfers batches into the centrifugal spheronizing chamber. Inside, the rotating plate and frictional forces between particles, chamber wall, and airflow ensure consistent rounding, producing smooth, dense, and uniform pellets that are discharged through a pneumatic gate.

Specifications

Item		Unit	JYW-40	JYW-80	JYW-120	JYW-150	JYW-200	JYW-300	JYW-400
Vertical Rotary Extruder	Hopper Capacity	L	6	12	16	20	22	26	30
	Feeding Power	kW	1.5	2.2	2.2	2.2	3	3	3
	Extrusion Power	kW	2.2	5.5	5.5	5.5	7.5	11	11
	Extrusion Speed	rpm	5–95	5–95	5–95	5–95	5–95	5–95	5–95
	Die Hole Diameter	mm	Ø0.4–3.0	Ø0.5–3.0	Ø0.5–3.0	Ø0.5–3.0	Ø0.5–3.0	Ø0.6–3.0	Ø0.5–3.0
	Capacity (Ø0.8)	kg/h	≤50	≤80	≤120	≤150	≤260	≤360	≤500
Timing Feeding Hopper	Volume	L	12	20	26	30	36	40	46
Timing Feeding Hopper	Butterfly Valve Dia	mm	200	250	300	300	350	400	400
Spheronizer	Inner Diameter	mm	400	600	750	750	750	1000	1000
	Motor Power	kW	1.5	3	3	3	3	7.5	11
	Disc Speed	rpm	50-1050	50-1050	50-1050	50-1050	50-1050	50-1050	50-1050
	Blower Power	kW	0.18	0.37	0.37	1.5	1.5	2.2	4
	Exhaust Power	kW	0.18	0.55	0.55	0.75	0.75	1.5	2.2
	Spheronization Time	min	0.5-4.0	0.5-4.0	0.5-4.0	0.5-4.0	0.5-4.0	0.5-4.0	0.5-4.0
	Batch Capacity	kg	≤1.6	≤3.0	≤8.0	≤8.0	≤8.0	≤20.0	≤20.0
Collection Rate		%	98%	98%	98%	98%	98%	98%	98%
Compressed air	Pressure	MPa	0.4-0.6	0.4-0.6	0.4-0.6	0.4-0.6	0.4-0.6	0.4-0.6	0.4-0.6
Compressed air	Consumption	m³/min	0.12-0.2	0.12-0.2	0.12-0.2	0.12-0.2	0.12-0.2	0.12-0.2	0.12-0.2
Dimensions (L×W×H)		mm	1370×850×1600	1840×900×2230	1940×1200×2500	940×1200×2501	1940×1200×2500	2300×1440×3000	2300×1440×3000
Total Weight		kg	580	960	1400	1600	1800	2500	2800

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Pelletizing system combining extruder and spheronizer for producing consistently sized spherical pellets

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